This educational video explains the process of assembling PVC synthetic teak decking panels using ISOTEAK profiles. It demonstrates profile alignment, adhesive bonding, and hot air welding to create durable and seamless marine decking panels. The video covers key steps, typical mistakes, and practical considerations for professional and DIY installations of synthetic teak decks.
Who is this tutorial for
This tutorial is designed for:
-
Professional boat builders
-
Refit and repair yards
-
Marine decking installers
-
Experienced DIY users working with synthetic teak decking systems
The ISOTEAK Pro Deck system shown in the video is suitable for both professional and advanced DIY applications.
In this video you will learn:
-
How PVC synthetic teak profiles are glued into panels
-
How to weld the panel
-
Common mistakes during PVC teak panel assembly
Process overview (by steps)
1. Tools and materials preparation
The video starts with an overview of tools and materials required for PVC teak welding and panel assembly.
2. Profile alignment and panel preparation
Correct alignment of PVC synthetic teak profiles is demonstrated to ensure straight seams and accurate panel geometry.
3. Adhesive bonding of PVC teak profiles
Profiles are glued into panels before welding. Proper bonding is critical for seam quality and long-term durability.
4. Quality check before welding
Bonded profiles are inspected to ensure correct positioning and sufficient adhesive curing.
5. Hot air welding technique
Hot air welding is used to fuse PVC teak profiles and welding rod into a single homogeneous joint.
6. Feeding the welding rod and seam formation
The video shows correct feeding of the PVC welding rod and formation of a clean, tight seam.
7. Common mistakes and practical tips
Typical welding errors are demonstrated along with practical recommendations to avoid them.
8. Post-processing of welded joints
After welding, excess welding rod is trimmed and seams are finished for a clean appearance.
9. Quality control
Final inspection focuses on seam tightness, surface quality, and overall panel integrity.
Tools and materials used in this tutorial
The following products are used in this video:
-
ISOTEAK Pro Deck PVC teak triple plank profile
Used as the base material for panel assembly. -
PVC welding rod for synthetic teak panels (4 mm)
Used for hot air welding and seam formation. -
Hot air welding gun for PVC welding
Suitable for professional welding of PVC synthetic teak profiles.
Related knowledge:
– About Hot Welding of PVC Synthetic Teak

